On a sister site (SSF) they have a post about polymorp plastic. Put in water and heat to 140 degrees remove and mold by hand then dip in cold water to lock the shape. The link is to one site selling it. This looks like it would make great mouthpieces. Has anyone tried it for that?
Try this stuff its great easy to mold hardens like steel in 30 min. Can be sanded machined, tapped,or whatever you want to do with it. Its like $10 on amazon for 4 oz.
Its consistency is like modelling clay not honey you can wear rubber gloves to keep your hands clean. You can moisten it to smooth it out and keep it from sticking.
The epoxy Raptor found is a putty in two parts. You knead it together till only one color is seen and then mold it to desired shape. My only woory would be is it safe to be around your mouth.
This stuff might also be an option for molding a mouthpiece. Its a moldable rubber that can be formed then dries. You can find differnt colors and size packages on amazon.
I am pretty sure that once epoxy dries, it leaves no residue and is in no way adhesive. I think they even do dental work using epoxy putty now. Granted, i am sure it is higher grade stuff, but it is still epoxy.
I found these rubber chair leg tips to work the best for all pipe sizes and are pretty much ready made mouthpieces (just add a hole). Theyare very comfortable and conforming to all mouths. I use them on all my homemade blowguns in different calibers and only cost$1.50-$2.00 each and are wellvworth it...
If sugru is to expensive you can make a homemade version called oogoo the instructions can be found on instructables.com under how to make a sugru substitute.
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